Stamped metal crown - manufacturing technique and installation steps


In this article you will learn the main clinical and laboratory stages of making a stamped crown. If you don’t know, or want to learn more about the stamped crown itself (What is it?), you can read our article at the link.

Ready? Then let's go!

So, first we simply list the stages of making a stamped crown:

(All stages are divided into clinical and laboratory. Clinical stages are performed by a doctor, laboratory stages are performed by a dental technician.)

Clinical:

  1. Tooth preparation
  2. Taking impressions
  3. Casting a plaster model based on the impression
  4. Determination of central ratioLaboratory:
  5. Plastering the model into an articulator or occluder
  6. Modeling a future crown from wax
  7. Cutting out a plaster die from the model (on which the crown is modeled)
  8. Making a die from low-melting metal
  9. Selection of a blank sleeve
  10. Direct stamping Clinical
  11. Checking the crown in the clinicLaboratory
  12. Grinding, polishingClinical
  13. Fixation of the crown.

Now we can look at each stage in more detail:

Preparation for a stamped crown

As you probably know, the thickness of the cap for a stamped crown is 0.3 mm. The volume of preparation will be the same. The tooth is shaped into a cylinder, removing 0.3 mm in the neck area (where the ledge is created). In the area of ​​the equator, they are prepared to create a cylindrical stump. The occlusal surface is also prepared by 0.3 mm, and the relief of the cusps is approximately preserved.

Indications

Typically, stamped crowns are placed when the natural parts of the tooth can no longer be restored with fillings or inlays. This usually happens when more than 1/3 of the tissue is removed along with caries.

Except in cases of caries or impact trauma, stamped crowns can be placed as bridge abutments. This allows you to avoid grinding down excessively healthy teeth, or when it is impossible to install a cast structure.

Sometimes such crowns can even be placed on children’s baby teeth to correct their bite.

Taking impressions

Since a stamped crown is a budget prosthesis, and the technology for its manufacture does not imply high accuracy, the impression does not have to be accurate.

In the USSR, the most popular impression material was gypsum. Now, out of humanity towards patients, impressions are often taken with alginate.

As usual, 2 impressions are taken: a working one - of the jaw where the crown will be. And auxiliary - jaws with antagonist teeth.

Materials

Stamped crowns are made from 900 gold or special stainless steel (grade 1x18N9T), which is easy to melt and forge. If the factory stamped sleeve is made of gold, then, due to the softness of this variety, the cutting edge is soldered from a metal of a different standard - harder 750.

But usually gold crowns are no longer placed. And yellow metal crowns, manufactured in modern dental prosthetic workshops, are made by sputtering titanium nitride onto steel blanks, imitating 900 gold.

In addition to steel and gold, blanks made of platinum, an alloy of cobalt and chromium, silver-palladium and titanium can be used.

Modeling a tooth from wax

Before proceeding directly to the modeling, the technician outlines the clinical equator on the model. The crown is modeled 1 - 1.5 mm short of this equator. This is important for the future tight fit of the crown to the neck of the tooth.

The technician then applies liquid wax to the stump in an even layer, restoring the crown of the tooth. While the wax has not cooled, you need to close the models to get an imprint of the antagonist tooth, this makes it easier to model the chewing surface.

Once the wax has cooled, the technician finalizes the anatomy of the tooth crown. It is important that the crown modeled by the technician is 0.3 mm smaller than the one being restored, i.e. by the thickness of the metal layer. In the future, this gap will be filled with a crown.

a - outlining the line of the neck of the tooth with a pencil. b - border of wax application (dotted line) c - beginning of modeling the chewing surface

User Questions

QUESTION Tell me, I have a gray crown on a molar that seems to be stamped. I noticed that the gum area around me was very red. Does this mean it’s time to change the crown or what? Sergey Anatolyevich

ANSWER Hello, Sergey Anatolyevich. Here you need to look at the situation - it is advisable to go to an orthopedist and get an x-ray. It is possible that food gets stuck under the gum, which is why it becomes inflamed. It is also possible that you have an allergy to metal. Perhaps some diseases have appeared under the roots, or cement has dissolved under the crown - and microbes penetrate into the resulting niche. After diagnosis, the dentist will make a verdict - whether the gum can be cured without removing the crown or not.

1Haug S. Correct modeling, 2006.

Author: Sambuev B. S. (Thank you for your help in writing the article and the information provided)

Cutting from a plaster die model

To obtain a metal stamp, a plaster stamp is cut from a plaster model of the jaw. A low-melting stamp will be exactly the same. Before cutting, the model is immersed in water for several minutes.

The plaster stamp is cut using a flat saw. An important point is that the width of the base of the stamp should be equal to the equator of the tooth. (Wider - and the stamped cap will rest against the base; narrower - there will be folds on the crown).

In the finished plaster stamp (on its base), another line is drawn 1 mm below the previously outlined clinical neck. Use a sharp spatula to make a groove along this line. Then the plaster is cut between the first and second lines.

Important: the area between the first and second lines determines the parameters of the subgingival part of the crown. Its diameter should be equal to the diameter of the neck. If it is wider, the crown will be large. If it’s already, the crown simply won’t fit. Ideally, this area should appear as a vertical line below the clinical neck.

As a result of the above steps, we will eventually lengthen the crown by 1 mm. What is it for? To create a reserve for future circumcision and crown grinding. Otherwise, the crown may end up short. And also, so that it is located 0.2 mm under the gum.

I - highlighting the simulated tooth on the model; II - contours for processing a gypsum column. III - guidelines for determining the length and width of an artificial crown: a - correct, b - incorrect.

Features of care

There is no need to care for the oral cavity in which stamped products are installed using any special method. Regular oral hygiene care is sufficient, as long as it is thorough.

Basic recommendations:

  • You need to brush your teeth with a toothbrush and toothpaste twice a day;
  • after every meal and every cigarette smoked, your mouth should be cleaned or rinsed;
  • Dental floss is recommended for removing pieces of food in hard-to-reach places.

It is also important to visit the specialist who placed your crown 3 months after its installation. He will assess the condition of the product, make adjustments if necessary and give recommendations. Regular visits to the dentist are necessary to protect yourself from unpleasant consequences, for example, the occurrence of dental caries under the crown.

Making a die from low-melting metal

To make a metal stamp from a plaster stamp, use a special metal frame. The blanks are immersed in water for 5-10 minutes to prevent them from sticking to the plaster mold. Then the plaster is mixed, poured into the mold and smoothed with a spatula. The plaster stamp is half immersed in plaster and waits for it to harden. After this, the mold is removed from the frame, 2 recesses are made (to accommodate the protrusions of the other half of the mold) and lowered into cold water (to prevent sticking). This structure is then filled with plaster again to form the second part of the mold.

After hardening, the mold is opened (with a hammer), the plaster stamps are removed, the 2 parts of the mold are connected and secured in a special retainer. Low-melting metal is melted (there is a spoon with a spout) over an alcohol lamp and poured into a plaster mold, into specially pre-made holes. In total, you need to cast 2 dies for each tooth. One is for preliminary stamping, the second is for final stamping.

Making a metal stamp

Installation restrictions

Prosthetics with metal crowns is not always possible. There is a list of restrictions under which such designs are contraindicated:

  • reaction to metal;
  • serious damage to supporting teeth;
  • bruxism;
  • malocclusion;
  • periodontal disease or periodontitis;
  • high wear rate of the enamel coating.

Metal structures are also not recommended for installation in the presence of osteomyelitis of the jaw bone or osteoporosis.

Selection of a blank sleeve

Standard steel sleeves are used for stamping. They are produced by the manufacturer in various diameters. All that remains is to choose the appropriate technique. If suddenly a suitable sleeve is not found, you can reduce the sleeve to a larger diameter.

To reduce shell casings, two types of devices are used: the Sharp apparatus and the Samson apparatus. The mechanism of operation of these devices is as follows: There is a matrix with holes of a given diameter and metal pins (Punches). The gap between them is 0.3 mm, just the thickness of the metal. When the handle is twisted, the pin lowers and enters the hole, and the sleeve is pulled out along the diameter of the specified hole. A correctly selected sleeve is difficult to fit onto the die.

During machining, the liner loses its plasticity. Therefore, it needs to be periodically calcined (annealed); without this, the sleeve is difficult to process.

Before stamping, the sleeve is subjected to free forging. In this case, the sleeve is given the orienting shape of the future tooth using a hammer on the anvil. The sleeve is annealed.

Preliminary stamping (Carried out on a special lead plate. Before stamping, a small recess is made on it, using the first stamp, for the occlusal surface of the tooth. The stamp is hammered into the lead plate with a hammer): the sleeve is put on the first stamp and hammered into this stamp in the indicated recess, so that the contours of the chewing surface are imprinted on the sleeve. Forging continues, striking from the chewing surface to the equator. Once the chewing surface is completely finished, the sleeve is removed from the die and annealed again.

How long does adaptation take?

How long does it take to get used to stamped crowns? As a rule, adaptation takes very little time - a day or two. It all depends on how well the structure is made and how long the patient walked with a damaged tooth. Since the product follows the anatomical shape, there is no particular discomfort when getting used to it.

Complex on 4 OSSTEM implants with delayed loading - 140,000 rubles.

Complex implantation Osstem (South Korea) with delayed loading after 4-6 months.
Doctor's work guarantee - up to 5 years (under an agreement on the provision of medical services) Call now or order a call

Opening hours: 24 hours a day - seven days a week

Direct stamping

The sleeve is put on the second stamp and stamping begins. It can be performed using one of two methods: the Parker method or the MMSI method.

Stamping of crowns using the Parker method (external method)

They are carried out in a special Parker apparatus. The device consists of a hollow base and a cylinder included in it.

The cavity in the base is filled with moldin (special clay). The sleeve, put on the stamp, is immersed in the mold (crown down), the cylinder is inserted and hit hard with a hammer. From impacts, the mass becomes compacted and evenly presses on the sleeve. The stamped crown is removed by melting the stamp in a melting spoon.

Then the crown is boiled in hydrochloric acid for 1-2 minutes, annealed and cut with crown scissors along the recess line. The edges of the crown are smoothed with carborundum roots. The accuracy of trimming is checked on a plaster stamp blank.

Stamping using the MMSI method

(MMSI - Moscow Medical Dental Institute)

In this method, instead of a mold, a counter stamp made of low-melting metal is used. This counter-stamp is obtained as follows: the second stamp is wrapped with a layer of adhesive plaster. Low-melting metal is poured into a special cuvette (it narrows downwards, turning into a cone). Until it hardens, the stamp is completely immersed in it. Then the resulting form is removed from the cuvette (a stand is placed on the ring and hit with a pestle). And they split it in half so that the stamp can be removed from it. The wax is then removed from the stamp and the crown is placed. Place in the original location in the counter stamp. The counter-stamp is placed in a cuvette and the crown is stamped with hammer blows. As a result, the counter-stamp enters the cuvette and presses on the walls of the sleeve. Stamping is completed when the counter-punch touches the bottom of the sleeve. Everything else is the same as in Parker's method.

What are the pros and cons?

The main advantage of a stamped crown is its low price. This is the cheapest option for a single restoration, except when using gold as the base material. In most situations, the product is obtained with a thin wall thickness, so that the tooth does not have to be ground down too much. The materials used are easy to process. In addition, this option can save a situation when it is impossible to use any other type of prosthetics.

However, such crowns have much more disadvantages. Here are the main disadvantages characteristic of stamped products:

  • low level of aesthetics due to silver or gold color,
  • insufficient strength due to the thinness of the walls of the product,
  • short service life - the crown wears off quickly,
  • the risk of developing allergies or galvanosis - electric current,
  • insufficiently accurate reconstruction of the anatomical shape of the tooth,
  • negative effect of the material on hard tissues and gums, which is explained by the loose fit of the product to the tooth.


Such products have rather poor aesthetics.
Dental cement used to fix the structure has a porous structure. It creates a favorable environment for the active proliferation of bacteria, which is why caries and inflammatory processes often begin to develop under such a crown, and the cement itself quickly dissolves.

Fixation of a stamped crown

The finished crown is transferred to the clinic, where the doctor fixes it. First, the doctor checks the quality of the crown again. The stamping is fixed using special cement, usually GIC or zinc phosphate. The crown is treated with alcohol and dried. Dry the tooth stump. The cement is mixed to the consistency of liquid sour cream, added to the crown and placed on the tooth. The patient closes the teeth tightly and waits for the cement to harden. After this, excess cement is removed, and the patient is given recommendations on how to care for the prosthesis. And that is all.

Conclusion: This article lists all the basic steps of crown stamping. I hope everything became clear to you. Read other articles, watch the video AND REMEMBER: It’s not a shame not to know – it’s a shame not to want to know.

Contraindications

Attention! Stamped crowns are suitable for many patients, but there are still some contraindications to their installation. During the examination, the dentist must take into account all factors that may cause problems.

Contraindications include the following cases:

  • the patient suffers from bruxism (teeth grinding during sleep);
  • he has increased wear of tooth enamel;
  • there is an infection at the top of the tooth, the oral cavity is not sanitized.


Bruxism is periodic episodes of involuntary contraction of the masticatory muscles, accompanied by clenching of the jaws and grinding of teeth.

Stages of prosthetics

The installation process consists of three stages, which we will consider in a little more detail.

Preparation

The doctor performs a visual examination of the oral cavity in order to select the optimal type of prosthetic structure and determine the degree of tooth decay.

As preparatory procedures, the following may be required (according to indications):

  1. Drilling and filling of canals.
  2. Therapy for caries and its complications.
  3. Replacement of long-standing fillings.
  4. Professional teeth cleaning.
  5. Treatment of periodontal tissues.
  6. Strengthening teeth (in some cases).

Important! If you neglect these measures, over time the teeth under the denture will quickly deteriorate and you will have to say goodbye to them.

Characteristics of porcelain dental crowns, their purpose, pros and cons.

In this publication, we will calculate how much it costs to put a gold crown on a tooth.

Here we will tell you how to make a dental impression for a crown.

Preparation

This procedure involves the extraction of a neurovascular bundle (pulp) from the problem unit to be replaced.

Based on the method of making the crown and the complexity of the case, preparation can be performed in one of the following ways:

  1. Laser. Thanks to the safe operation of the device, there is no chance of tissue burns, cracks or chips.
  2. Ultrasonic. The load that the tooth receives from the working tool is minimal. The procedure is painless, does not lead to overheating of the pulp, and the appearance of cracks is excluded.
  3. Air-abrasive . Dental treatment is performed using a powerful air stream and a mixture of powdered abrasive materials. This method does not involve the use of anesthesia and does not lead to tissue overheating.

In special cases, a decision may be made to carry out the preparation using the tunnel method, which involves the use of a turbine unit. The technique of the procedure is complex, and if it is not followed, overheating or injury to the gum tissue may occur.

Important! Dissection is an optional procedure and is performed only if there are special medical indications.

Fixation of the prosthesis

All subsequent manipulations are aimed directly at the manufacture and installation of a prosthetic product.

  1. A cement paste is applied to the turned unit to obtain an accurate impression. A crown will be made from it in the laboratory.
  2. Making a prosthesis.
  3. The first fitting, during which the tightness of the product is checked.
  4. Fixing the crown with temporary cement. This measure is needed to check the reaction of the unit being restored, the painlessness of the eating process, the absence of allergies, etc.
  5. Fixing the prosthesis with permanent adhesive.

The average duration of fixing one crown is 30-40 minutes. In a complex case, this time may double.

In the video, the technician explains how to make a metal-ceramic crown.

Product characteristics

Due to their wear resistance and biocompatibility, metal alloys deserve trust as products for prosthetics.

A real breakthrough in dental practice in past years was the procedure of covering crowns with a special material under the influence of high temperatures. The formed layer on orthopedic products is called spraying.

Coated dentures have retained their main feature – a metal frame. And to create a cladding on it, the following materials are used:

  • gold;
  • ceramics;
  • cobalt chrome;
  • titanium;
  • silver alloy with palladium;
  • steel.

The disadvantage of most of the listed materials is the lack of naturalness, because... in accordance with the main color of the alloy, the finished product acquires the corresponding shade - gold, silver, etc. Therefore, for prosthetics of the front teeth in the smile area, it is better to choose e.max ceramic crowns.

Products with gold plating are considered the most antiseptic and durable. They have a smooth surface that prevents the proliferation of pathogens and prevents food particles from accumulating. But gold structures are very expensive, so they are inaccessible to most patients.

Models coated with titanium nitride have distinguished themselves by high aesthetic indicators. Such products are the most popular in modern dentistry.

The appearance of the crowns is as natural as possible, so they can be used to restore not only chewing teeth, but also units from the anterior section. The spraying procedure is carried out using a vacuum-plasma technique.

Metal crowns with coating mainly differ from other types of orthopedic structures in their endurance, which is characterized by the ability to withstand heavy loads during chewing processes.

The presented products are manufactured in two ways:

  • stamping;
  • creation of a one-piece structure based on an individual cast.

The process of applying titanium nitride to a metal frame consists of the following steps:

  1. disinfection of the prosthetic part;
  2. polishing the surface being treated;
  3. etching of titanium onto metal in a vacuum under high temperature.

Remarkable! Titanium nitride is not applied to the marginal part of the crown. However, after installation, this part goes under the gum, so it is invisible to others.

Let's figure out which crowns are best placed on implants and why.

Come here to understand what to do when the gums rise above the crown.

At this address https://www.vash-dentist.ru/protezirovanie/nesemnyie-p/koronki-np/naznachenie-i-stomatologicheskih-gilz.html we will consider the types of dental sockets.

Reviews

Whenever it comes to prosthetics using crowns, a person faces the same dilemma - which material is better for the products.

With the rapid development of technological processes and the emergence of high-quality materials, metal crowns with various types of coating continue to be in demand.

You can talk about your experience with prosthetics using these structures, or express an opinion regarding the advisability of their use in dentistry, by leaving a comment on this article.

If you find an error, please select a piece of text and press Ctrl+Enter.

Tags dental crowns fixed dentures

Did you like the article? stay tuned

Rating
( 1 rating, average 4 out of 5 )
Did you like the article? Share with friends:
For any suggestions regarding the site: [email protected]
Для любых предложений по сайту: [email protected]